Learning a new technique is always challenging, so make sure to do several test runs. Screen printing on 100% polyester presents two unique challenges. For polyester, start with a thin layer of low-bleed or no bleed inks in order to prevent dye migration. From 30 mesh/inch to 300 mesh/inch of polyester printing … Polyester blends resist this phenomenon, so you know you’ll get a vibrant, fibrillation-free print. It can maximally ensure the precious printing on the silk fabric and complete more complex printing. Because it’s a synthetic fiber, polyester requires … Why Polyester Is Hard To Screen Print. During dye migration small dye particles move from the garment fabric to the screen print ink. Versatile.Polyester blends can work for all kinds of prints. Moisture wicking, athletic and race apparel also incorporates polyester in the fabric blend. Since it’s thicker, gray underbase works best on sports apparel rather than for projects meant to drape elegantly. Weaving method: plain weave. Commonly used on cotton or cotton blend apparel, screen printing can be done on 100% polyester using special inks and additives. Polyester garments require a special ink for printing to prevent dye migration from occurring during the curing process. Printing Limitations. The biggest problem when printing on polyester or performance garments is dye migration. Printing on Polyester and Performance Apparel Whether your customer demands are for non-phthalate or non-pvc inks, Wilflex has an ink solution for effectively printing on substrates prone to dye migration. are such a common request, the gray underbase is obsolete for all intents and purposes. To help prevent dye migration, use one-stoke white or gray underbase. The first is dye migration – ink discoloration that occurs when exposure to high temperatures causes dye to “migrate” from the garment into the screen print ink. If you want to screen print on polyester, consider these guidelines from Clothing Shop Online for a frustration-free process and crisp designs! Screen printing is put on through a system of layers and stencils of permanent paint to create the perfect image you want. Depending on its fiber ratio, polyester mixed with other fibers might prevent the ink from properly absorbing. The header image used in this blog shows a print that was white, but after dye migration looks pink. Although it requires significantly more set-up time than digital printing or heat transfer, screen printing is the most economical method for producing large quantities. Please consult with your ink supplier and their spec sheets on … China leading provider of Polyester Screen Printing Mesh and Polyester Printing Mesh, Anping County Comesh Filter Co.,Ltd is Polyester Printing Mesh factory. When polyester is heated to a temperature above 360°F the dye of the fabric turns gaseous, causing the ink to “migrate” from the garment into the screen print ink – creating ink discoloration. The polyester creates a set of challenges that we address in this article, and spandex has a different set of obstacles to overcome. Depending on its fiber ratio, polyester mixed with other fibers might prevent the ink from properly absorbing. Silkscreen printing mesh or silk screen printing fabrics are weaving by polyester (PET) or nylon (PA) monofilament, usually in plain weave. Most screenprinting inks aren't stretchy like spandex and tends to crack once the garment is worn. Begin typing your search above and press return to search. This is because water-based ink absorbs into fabric, while plastisol sits on top of it creating a stiff feel. Since the gray ink is a print layer in addition to a white underbase, the print will have a much heavier hand. Use particular caution when your garments are a polyester spandex blend. A 100% polyester blend will allow ink to cure well, while anything less than 65% polyester may cause curing issues. If you’re still having trouble getting the ink to cure above 300 degrees Fahrenheit, a permaset synthetic fixer can help to set ink that would otherwise be difficult to adhere to polyester. It’s even advisable to stay away from poly-cotton blends in a lot of cases. WELCOME TO CLOTHING SHOP ONLINE - REGISTER & SAVE! Fortunately, polyester does not need to be pre-shrunk like cotton. We use this information in order to improve and customize your browsing experience and for analytics about this website and other media. Most folks don't realize that most sweatshirts are part polyester, but it's rare to find one that's 100% cotton. Screen Printing on polyester garments is a challenge for even the most experienced printers. Flash your image onto the substrate only as long as the image needs to cure. email:team8@huataogroup.com Ideally, the test print should be left alone for several days (at a minimum, overnight). Copyright © 2013-present Clothing Shop Online. Screen printing can transfer thick ink deposits and creat special effects to make it to be optimal process to print high quality commercial garment. Since. Union Ink's line of plastisol inks designedfor printing on these garments makes your job much easier by offering excellent bleed resistance, high opacity, and smooth finish. This causes an unwanted change or tint in ink color. The reason polyester can be a struggle to print on is because of a reaction known as dye migration. To find out more about the cookies we use, see our Privacy Policy. To achieve the best possible outcome when screen printing on polyester, R&P Prints uses two different techniques to ensure quality and longevity. Once the underbase is laid, any color of plastisol may be applied to it. Although it requires significantly more set-up time than digital printing or heat transfer, screen printing is the … Press Esc to cancel. The issue with these inks is that they are typically very thick and require low mesh counts, leaving a heavy ink deposit. Different kinds of polyester blends have their own challenges. Being in the decorated apparel business, we are often asked whether or not we can print on different types of fabric. Read up on some of our tips on choosing the perfect tee to screenprint on in our blog post, here! • Use 85–110 screen mesh for best results. However, not all fabrics get along with ink so, it's important to consider all elements of your production run. Dye migration occurs when curing a printed garment. Looking for more screen printing tips? This causes an unwanted change or tint in ink color. Limitations include the number of colors you can print at one time, print order size in order to be profitable and the setup time. As you may have already guessed, the screen printing method by far has the largest limitation. Specification Mesh Count Thread Diameter Aperture Opening Thickness Ink Through Volume Theoretical Tensile Strength mesh/inch micron micron % micron cm3/m2 n/cm 10-200 25 200 816 65 440 276 42 160 mesh/inch to 305 mesh/inch screen printing mesh is recommended for high-end light fabric screen printing. Different mesh count from 10-500mesh to meet different screen printing requirements. Pick the Right Polyester for your Screen Printing Project. This most commonly occurs when printing white ink on dark polyester fabrics. How To Achieve The Best Quality When Screen Printing On Polyester, Since the gray ink is a print layer in addition to a white underbase, the print will have a much, . Since the heat is necessary for the curing process, the screen print industry is always looking for ways to combat this undesirable result. Curing is the process of setting screen print ink so it can be washed. Screen printing On 100% Polyester Screen printing (also known as silk screening) is a printing technique that uses stencils and ink to create designs on fabric. Various blends, from polyester/cotton to polyester/viscose, have different challenges when screen printing. Prior to the final cure, dyes can migrate if you heat up your fabric too much under your flash cure. So if you want to use water-based ink, add a discharge agent (or underbase), but you’ll only have 48 hours to work the fabric. Overcoming the Challenges of Screen Printing on Polyester Blends One-stroke white is formulated to help block dye migration. These days, polyester is used and incorporated in so many of our favorite garments it's hard to avoid. Polyester screen printing mesh is an ideal choice … One of the main problems with printing on polyester is that the dye in the fabric can bleed into your printed design, caused by dye migration. Our company covers an area of 56000m2 plant area is 36000m2. This website stores cookies on your computer. For example, during the curing process, a 50/50 blend of polyester and cotton may cause dye migration, or color bleeding, potentially changing the color. This is because various inks act differently on light or dark fabric. Unlike plastisol ink, water-based inks dry out faster, limiting its workability. TRANSFER RELEASE FILMS FOR SCREEN AND DIGITAL PRINTING Coveme has launched its first polyester based release films for the print and casting industry over 25 years ago, completely revolutionizing the market with a product of superior advantages compared to the paper based substrates, mainly used at that time. "Hand" refers to the feeling of a screen print on a fabric. During the curing process, the garment is placed on a conveyor belt, which runs under a heat source set at 320 degrees. In almost all cases, the answer is yes. The type of ink you’ll choose depends on your goals. Several kinds of inks exist. The … There was a time when polyester fabric was most associated with leisure suits and school uniforms. Working with polyester requires experimenting with ink before you bring your project to mass production. All rights reserved. Once polyester is exposed to heat around 300 degrees, dye migration begins to occur. The reason polyester can be a struggle to print on is because of a reaction known as dye migration. Dye migration is basically just as it sounds, small dye particles moving from one place (fabric) to another (ink). Unfortunately, heat at around 300 degrees is what triggers dye migration. "Hand" refers to the feeling of a screen print on a fabric. Then again, if you are starting off or screen printing as a hobby this … Regardless of what inks you use to screen print on polyester, you’ll need to test your inks on your chosen fabrics to avoid color bleeding. Check out our blog that gives you 5 tips for screen printing on cotton! There’s no one-size-fits-all formula when it comes to choosing the kind of polyester on which you’d like to print. Since soft-hand prints are such a common request, the gray underbase is obsolete for all intents and purposes. It’s the cloth fabric who transfer the ink onto the printed objects in designed shape. Polyester is one of the most challenging fabrics to screen print on. During dye migration small dye particles move from the garment fabric to the screen print ink. These cookies are used to collect information about how you interact with our website and allow us to remember you. It is also known as serigraphy and serigraph printing. If printed using proper inks, you have a good chance your printed colors will match your artwork. Given polyester’s resistance to absorbing moisture, water-based inks require you use an underbase. We’ve listed five key tips for screen printing on polyester to help you begin your project: Different kinds of polyester blends have their own challenges. Do a test print on a sample of your fabric to see if it will bleed. Regardless of what inks you use to screen print on polyester, you’ll need to test your inks on your chosen fabrics to avoid color bleeding. Boer was founded in 1992, has 25 years of history. Mesh size: 25 mesh to 420 mesh. Temperature tape may help you gauge the temperature of your fabric under the flash cure or on the conveyor dryer. Due to the nature of 100% polyester performance fabrics, special care must be taken throughout the printing process. Polyester’s weave has many air gaps between threads, allowing ink to pass through. Here are some tips to effectively decorate polyester fabric products. Polyester is one of the fabrics most prone to dye migration, so it is important to make sure to have the best inks at hand for screen printing on polyester t-shirts. There are many plastisol inks available that are designed to stop dye migration, such as poly-whites or underbase grays. Our athletic and polyester screen printing inks are perfect for screen printing on cotton/polyester blends, 100% polyester or stretchable poly fabrics. Currently, synthetic threads are commonly used in the screen printing process. Also, when heat is applied to polyester fabric it can cause it to shrink or burn. Need a little more help on choosing the right t-shirt? Traditionally, the process was called screen printing or silkscreen printing because silk was used in the process. 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